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单模块 MFSC-3000X-50um 切割数据
Single module MFSC-3000X-50um Cutting data
四、单模块 MFSC-3000X 切割数据 Single module MFSC-3000X cutting data
4.1 创鑫 MFSC-3000X QBH 输出纤芯 50 μm 切割数据(准直 100mm/聚焦 125mm) MAX MFSC-3000X QBH output core 50 μm cutting data (collimation 100mm/ focus 125mm)
MFSC-3000X 连续激光器(50μm)MFSC-3000X continues laser(50μm) | ||||||||
材料Material |
厚度 thicknes (mm) |
速度Speed (m/min) |
功率 Power (W) |
气体 Gas |
气压 Pressure (bar) |
喷嘴Nozzles (mm) | 焦点位置 Focus Point (mm) | 切割高度 Cutting Height( mm) |
碳钢Carbon Steel | 1 | 35-40 |
3000 | N2/
Air | 10 | 2.0 单Single | 0 | 0.6 |
2 | 20-25 | 10 | 2.0 单Single | -1 | 0.6 | |||
2 | 5.0-6.0 | 3000 | O2 | 1.5 | 1.0 双 | +3 | 0.6 | |
Double | ||||||||
3 | 3.5-4.5 | 3000 | 0.8 | 1.0 双Double | +4 | 0.6 | ||
4 | 3.2-4.0 | 3000 | 0.8 | 1.0 双Double | +5 | 0.6 | ||
5 | 3.0-3.5 | 3000 | 0.8 | 1.0 双Double | +6 | 0.6 | ||
6 | 2.5-3.0 | 3000 | 0.8 | 1.0 双Double | +7 | 0.6 | ||
8 | 2.0-2.3 | 3000 | 0.8 | 1.2 双Double | +7 | 0.6 | ||
10 | 1.4-1.8 | 3000 | 0.8 | 1.2 双Double | +5 | 0.6 | ||
12 | 1.2-1.4 | 3000 | 0.8 | 4.0 双Double | +4 | 0.6 | ||
14 | 0.8-0.9 | 2600 | 0.8 | 4.0 双Double | +4 | 1.0 | ||
16 | 0.7-0.9 | 2600 | 0.6 | 4.0 双Double | +4 | 1.0 | ||
18 | 0.65-0.7 5 | 2400 | 0.6 | 4.0 双Double | +4 | 1.0 | ||
20 | 0.6-0.7 | 2400 | 0.6 | 5.0 双Double | +4.5 | 1.0 | ||
22 | 0.5-0.6 | 2400 | 0.6 | 5.0 双DOuble | +4.5 | 1.0 | ||
不锈钢Stainless Steel | 1 | 45-55 |
3000 |
N2 | 10 | 2.0 单Single | 0 | 0.5 |
2 | 24-28 | 10 | 2.0 单Single | -0.5 | 0.5 | |||
3 | 8-13 | 12 | 3.0 单Single | -1 | 0.5 | |||
4 | 5-6 | 14 | 3.0 单Single | -1.5 | 0.5 | |||
5 | 3-4 | 15 | 3.0 单Single | -3 | 0.5 | |||
6 | 2.3-3.0 | 16 | 3.0 单 | -4 | 0.5 | |||
Single | ||||||||
8 | 1.0-1.5 | 16 | 4.0 单Single | -5 | 0.5 | |||
10 | 0.8-1.0 | 18 | 4.0 单Single | -7 | 0.5 | |||
铝合金Aluminiu m Alloy | 1 | 40-50 |
3000 |
N2 | 10 | 2.0 单Single | 0 | 0.6 |
2 | 15-20 | 10 | 2.0 单Single | -0.5 | 0.5 | |||
3 | 8-10 | 12 | 3.0 单Single | -1 | 0.5 | |||
4 | 4-5 | 14 | 3.0 单Single | -2 | 0.5 | |||
5 | 2.5-3.5 | 16 | 3.0 单Single | -3 | 0.5 | |||
6 | 2.0-2.3 | 16 | 3.0 单Single | -4 | 0.5 | |||
8 | 0.8-1.3 | 16 | 3.5 单Single | -5 | 0.5 | |||
黄铜 Brass | 1 | 25-28 |
3000 |
N2 | 10 | 2.0 单Single | 0 | 0.5 |
2 | 13-15 | 10 | 2.0 单Single | -1 | 0.5 | |||
3 | 5.0-6.0 | 12 | 3.0 单Single | -1 | 0.5 | |||
4 | 2.5-3.0 | 12 | 3.0 单Single | -2 | 0.5 | |||
5 | 1.8-2.3 | 13 | 3.5 单Single | -2.5 | 0.5 | |||
6 | 1.0-1.3 | 14 | 4.5 单Single | -3 | 0.5 | |||
紫铜Copper | 1 | 25-28 |
3000 |
O2 | 12 | 3.0 单Single | -1 | 0.5 |
2 | 8.0-10 | 12 | 3.0 单Single | -1 | 0.5 | |||
3 | 3.0-4.5 | 13 | 3.0 单 | -2 | 0.5 | |||
Single | ||||||||
4 | 2.0-2.5 | 14 | 3.5 单Single | -4 | 0.5 | |||
备注:碳钢和不锈钢等空气、氮气切割时,效率和稳定性都会提升,承着厚度增加,也容易出现挂渣现象,上面数据参数在实际批量切割时,受机床、系统、切割头、气压、材料等因素影响,数据可能会有变动,表中红标参数为打样参数,在实际加工中受各类因素影响较大,仅适合小批量生产,不推荐大批量生产加工,建议使用更高功率激光器。紫铜需用高压氧气切割,空气或氮气易造成激光器损坏。
Remark: Carbon steel and stainless steel, such as air, nitrogen cutting, efficiency and stability will be improved, bearing the increase of thickness, but also prone to hanging slag phenomenon, the above data parameters in actual bulk cutting, machine tool, system, cutting head, air pressure, materials and other factors, there may be changes, the data in the table red mark parameters for proofing, greatly influenced by various factors in the actual processing, It is only suitable for small batch production. Mass production is not recommended. Higher power lasers are recommended. Copper needs to be cut with high pressure oxygen, air or nitrogen are easy to cause damage to the laser.
4.2 单模块 MFSC-3000X QBH 输出纤芯 50 μm 穿孔推荐 single module MFSC-3000X QBH output fiber core 50μm perforation reference
4.2.1 创鑫 MFSC-3000X 22mm 碳钢氧气穿孔参数(仅供参考) MAX MFSC-3000X 22mm carbon steel oxygen perforation parameters (for reference only)
阶段stage |
功率 Power (W) |
占空比duty ratio (%) |
频率Frequ ency (Hz) |
喷嘴高度Nozzles Height (mm) | 气压 Air Pressu re (bar) |
焦点 Focus Point (mm) |
穿孔时间Aperture Time (ms) | 停光吹气 Stop blowing (ms) |
高位High-po sition | 3000 | 45 | 200 | 20 | 0.8 | -4 | 200 | |
中位Middle- position | 3000 | 45 | 150 | 12 | 0.7 | -6 | 3000 | |
低位 Low-pos ition | 3000 | 55 | 150 | 8 | 0.6 | -8 | 2000 |
4.2.2 创鑫 MFSC-3000X 10mm 不锈钢氮气穿孔参数(仅供参考)MAX MFSC-3000X 10mm stainless steel nitrogen perforation parameters (for reference only)
阶段stage |
功率 Power (W) |
占空比duty ratio (%) |
频率Frequ ency (Hz) |
喷嘴高度Nozzles Height (mm) | 气压 Air Pressu re (bar) |
焦点 Focus Point (mm) |
穿孔时间Aperture Time (ms) |
停光吹气 Stop blowing (ms) |
高位High-po sition | 3000 | 55 | 2500 | 20 | 10 | -4 | 150 | |
中位Middle- position |
3000 |
45 |
2500 |
12 |
10 |
-6 |
1000 | |
低位 Low-pos ition |
3000 |
45 |
2000 |
8 |
10 |
-8 |
500 |
穿孔参数以当前功率下能够穿透的极限碳钢/不锈钢厚度为例,穿孔参数可调节范围大,依据实际效果可调节占空比和频率等参数,达到最佳效果;穿孔按顺序逐级排序,高位为第一级穿孔,以此类推。
The perforation parameters are taken as the limit carbon steel/stainless steel thickness that can be penetrated under the current power as an example. The perforation parameters can be adjusted in a wide range, and the duty cycle and frequency can be adjusted according to the actual effect to achieve the best effect. The piercings are sorted step by step, the high position is perforated for the first level, and so on.